Frequently Asked Questions
- What is the recommended rope to use with Sky Climber
hoists?
- What weight oil is used in all Sky Climber hoist gearboxes?
- What kind of oil is used to lubricate the Sky Climber
air motors?
- What can be done to reduce the amount of moisture or
water in the air supply line for a Sky Climber air motor?
- When an operator calls in to say the hoist will go
up, but not down, what is most likely to be the problem?
- What would cause a dual voltage Compact 750 or Alpha
1000 hoist to hum and not lift a hanging load?
- What could cause the power contactor in a dual voltage
Compact 750 or Alpha 1000 to pull in on the 110 volt setting,
but not pull in on the 220 volt setting?
- What could cause the power contactor on a dual voltage
Compact 750 or Alpha 1000 to not pull in on either 110 volt or 220
volt setting?
- When the dual voltage Compact 750 and Alpha 1000 is
set on 110 volt setting, what would cause the brake to not release
in the up direction, but it will in the down direction?
- When using hoists on long drops, what cause the hoists
to get hot quickly and have trouble lifting the load?
- What is the recommended frequency for inspecting Sky
Climber hoist?
- On a Compact 1000 or a Compact 1250 the electric motor,
what would cause the hoist to not lift a hanging load?
- On a Compact 1000 or a Compact 1250 electric motor,
what would cause the K2 “Up” contactor to operate, but
the K1 “Down” contactor does not operate?
- On a Compact 1000 or a Compact 1250 electric motor,
what would cause neither the K1 “Down” contactor, nor
the K2 “Up” contactor to operate?
- On a Compact 1000 or a Compact 1250 electric motor,
what would cause both the K1 “Down” contactor and the
K2 “Up” contactor to operate properly, but the primary
brake won’t release?
- On a Compact 1000 or a Compact 1250 electric motor,
what would cause the main power source circuit breaker to instantly
trip (open),when either the S2 “Up” selector switch or
the S3 “Down” selector switch is engaged?
- What would cause the electric hoist to pull an abnormally
very high current (about 40 amps) that eventually trips (opens) the
main power source circuit breaker, when the hoist is operated in either
the up or down direction?
- What would cause the electric hoist to pull an abnormally
slightly high current (about 9 amps in 220 VAC or about 17 amps in
110 VAC) when the hoist is lifting a full load in the up direction?
1. What is the recommended
rope to use with Sky Climber hoists?
The 8mm (5/16”), 5X26, Fiber Core, Galvanized, Right Lay is
the primary choice of wire rope for the Alpha 1000 and Compact Series
hoists.
The 8mm (5/16”), 4X26, Fiber Core, Galvanized, Right Lay is
the second choice of wire rope for the Alpha 1000 and Compact Series
hoists.
The 8mm (5/16”), 6X19, IWRC, Galvanized, Right Lay is the third
choice of wire rope for the Alpha 1000 and Compact Series hoists.
The 8mm (5/16”), 6X31, Fiber Core, Galvanized, Right Lay is
the primary choice of wire rope for the Model 4 hoists.
2. What weight oil
is used in all Sky Climber hoist gearboxes?
HD 85W-140 paraffin base oil is used in Sky Climber hoist gearboxes.
In the Compact Series and the Alpha 1000 hoists, there is 8 ounces
of oil used in the gearboxes. In the Alpha 1500, there is one liter
of oil used in the gearbox.
3. What kind of oil is
used to lubricate the Sky Climber air motors?
10 weight spindle oil is used to lubricate the Sky Climber air motors.
All Sky Climber air hoist lubricators are adjusted for an oil delivery
of 4-8 drops per minute.
4. What can be done
to reduce the amount of moisture or water in the air supply line for
a Sky Climber air motor?
The only way to reduce a moisture or water problem for the air motor
is to install a water trap and dryer in the line.
5. When an operator calls
in to say the hoist will go up, but not down, what is most likely to
be the problem?
Most likely the problem is that the Sky Lock (Safety Brake) is tripped
and the operator is not aware of it. Tell the operator to reset the
Sky Lock by going in the UP direction for a few inches – to
take the load off the Sky Lock – then rotate the Reset Handle
on the Sky Lock clockwise, until they feel it reset.
6. What would cause a dual
voltage Compact 750 or Alpha 1000 hoist to hum and not lift a hanging
load?
Any of the following could cause this symptom to happen:
· Start capacitor(s) is bad.
· Centrifugal switch points are not making contact.
· Up/Down switch is bad.
7. What could cause the
power contactor in a dual voltage Compact 750 or Alpha 1000 to pull
in on the 110 volt setting, but not pull in on the
220 volt setting?
The control circuit transformer is bad (open) and would cause this
symptom to happen.
8. What could cause
the power contactor on a dual voltage Compact 750 or Alpha 1000 to not
pull in on either 110 volt or 220 volt setting?
Any of the following could cause this symptom to happen:
· Hoist not plugged in.
· The Thermal Protector tripped and didn’t reset.
· The Power Contactor coil is burned out (open).
9. When the dual voltage
Compact 750 and Alpha 1000 is set on 110 volt setting, what would cause
the brake to not release in the up direction, but it will
in the down direction?
Usually this symptom is cause by the brake gap being set too wide.
The brake gap on the Compact 750 and Alpha 1000 should be set at 0.007
- 0.008 inches.
10. When using hoists on long drops,
what cause the hoists to get hot quickly and have trouble lifting
the load?
Usually the problem is low or inadequate voltage. This problem can
usually be corrected by installing a booster transformer at the building
source. For 220 volts, install a 10% booster transformer. For 110
volts, install a 20% booster transformer.
11. What is the recommended
frequency for inspecting Sky Climber hoist?
- In normal ( non-contaminated and non-freezing) environments –
Sky Climber recommends inspecting your Sky Climber hoist at least
annually.
- In harsh (contaminated or freezing) environments – Sky
Climber recommends inspecting your Sky Climber hoist at least every
six (6) months.
- In extremely harsh environments (where Gunite, Hydroblasting,
Sandblasting, etc. is used) – Sky Climber recommends inspecting
your Sky Climber hoist at the completion of the job, not to exceed
a three (3) month period.
12. On a Compact 1000 or a Compact
1250 the electric motor, what would cause the hoist to not lift a hanging
load?
Any of the following could cause this symptom to happen:
- C2, Start capacitor is bad.
- S4, Centrifugal switch is bad (stuck open).
- K2 – 5 & 6, Up contactor pins 5 & 6 are bad (stuck
open).
13. On a Compact 1000 or a Compact
1250 electric motor, what would cause the K2 “Up” contactor
to operate, but the K1 “Down”
contactor does not operate?
Either of the following could cause this symptom to happen:
· S3, Down Selector Switch is bad.
· K1 coil, Down Contactor pins A1 & A2 is bad (stuck
open).
14. On a Compact 1000 or a Compact
1250 electric motor, what would cause neither the K1 “Down”
contactor, nor the K2 “Up”
contactor to operate?
Either of the following could cause this symptom to happen:
· S1, Emergency Stop Switch Element with #27 & #28 wires
attached is bad (stuck open).
· S5, Thermal Protection switch is bad (stuck open).
15. On a Compact 1000 or a Compact 1250
electric motor, what would cause both the K1 “Down” contactor
and the K2 “Up” contactor to operate properly, but the primary
brake won’t release?
Any of the following could cause this symptom to happen:
· R, Bridge Rectifier is bad (no VDC output)..
· K1 – 5 & 6, Down Contactor pins 5 & 6 are bad
(stuck open).
· Y, Brake coil is bad (burned open).
· K2 – 53 & 54, Up Contactor pins 53 & 54 are
bad (stuck open).
16. On a Compact 1000 or a Compact
1250 electric motor, what would cause the main power source
circuit breaker to instantly trip (open),when either the S2 “Up”
selector switch or the S3 “Down”
selector switch is engaged?
Any of the following could cause this symptom to happen:
· R, Bridge Rectifier is shorted.
· F, Main Filter is shorted.
· HM, Hour meter (if present) is shorted.
17. What would cause the electric
hoist to pull an abnormally very high current (about 40 amps) that
eventually trips (opens) the main power source circuit breaker, when
the hoist is operated in either
the up or down direction?
The Centrifugal switch is bad (stuck shut) and would cause this symptom
to happen..
18. What would cause the electric
hoist to pull an abnormally slightly high current (about 9 amps in 220
VAC or about 17 amps in 110 VAC) when the hoist is lifting a full load
in the up direction?
The Run Capacitor(s) is bad and would cause this symptom to happen..